Choose the Right Product for the Job

Expanding foam, silicone, mastic, sealant, adhesive — different names, very different uses. Answer three quick questions below, or skip straight to the decision table.


Quick Selector

1. What size is the gap or joint?

  • Hairline to 12mm — Use a sealant (silicone or acrylic/mastic)
  • 12mm to 50mm — Use expanding foam or a polyurethane sealant
  • Over 50mm / large void — Use expanding foam (gun grade for best control)

2. Will the joint move over time?

  • Yes (windows, doors, frames) — Use a flexible silicone or PU sealant
  • No (fixed structural gap) — Expanding foam or rigid adhesive is suitable

3. What do you need to do to the surface afterwards?

  • Paint over it — Use acrylic/mastic (decorating caulk) — silicone and foam cannot be painted
  • Leave it exposed — Silicone or foam (trim flush) are both fine
  • Bond two surfaces — Use a grab adhesive

Full Decision Table

Scenario Gap Size Movement Paintable Weather Resistant Best Choice
Door / window frame draught seal Up to 20mm Yes No Yes Silicone or PU Sealant
Skirting board / coving gap Up to 6mm Minimal Yes No Decorating Caulk (Acrylic Mastic)
Loft / wall cavity void 20mm–150mm+ No No No Expanding Foam
External brickwork gap Up to 25mm Minimal No Yes PU Sealant or Exterior Silicone
Kitchen / bathroom joint Up to 8mm Minimal No Yes (moisture) Sanitary / Anti-mould Silicone
Bonding panels, boards, skirting N/A N/A N/A Depends on product Grab Adhesive
Fire-stopping penetrations Up to 25mm Minimal Yes Yes Intumescent Firestop Sealant

Product Quick-Links

Expanding Foam

Silicone Sealant

Mastic / Decorating Caulk

Polyurethane Sealant / Adhesive

Grab Adhesive

Firestop


Browse the full Sealants & Adhesives range →


A Few Practical Tips

  • Foam expands significantly — apply in layers for large gaps and leave to cure before trimming.
  • Silicone cannot be painted — use acrylic/mastic if the joint needs decorating.
  • Clean surfaces before applying any sealant or adhesive for best adhesion.
  • Check the product datasheet for substrate compatibility, especially on plastics or treated timber.
  • Gun grade foam gives more control and better yield than hand-held aerosol cans for larger jobs.

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